Large mold processing factory mold manufacturing industry market

2019-09-23 18:13

Guangdong large mold processing factory mold manufacturing industry market pain points:

The cost of opening the mold is high. The mold opening cost of aluminum alloy die-casting mold is high, which makes it difficult for customers to make decision-making about mold opening at the beginning of the product. The decision-making process of mold opening is also an important decision of the customer company. The price of molds accounted for a large proportion of the cost of early research and development. Especially for aluminum alloy die-casting molds, the price of tens of thousands of starts, it is difficult for the initial product company to bear.

The customer's own design capabilities are insufficient. The customer's knowledge of materials and production processes is insufficient. For the overall design of the shape and structure of the product, the professional mold supplier is required to give suggestions for the adjustment of the product structure and process to facilitate the mass production of the product and reduce the manufacturing cost of the single product. The overall stability of the product.

The mold opening cycle is long and the delivery speed is slow. The overall cycle of aluminum alloy die-casting molds and general parts manufacturing is 45-60 days, and it takes longer to modify the mold plan. The customer only performs the mold opening work in the later stage of product design, and the mold opening time seriously affects the time to market. For the manufacturing cycle of aluminum alloy die-casting molds, mold design and manufacturing T0 time averages 60-90 days, unable to respond quickly to customer needs. Technology and management Compared with foreign countries, European mold design and manufacturing time is 44% and 61% faster than China's.

The order quantity of order parts is high. Due to the limitation of flexible manufacturing capacity, there is a minimum requirement for the quantity of parts to be ordered in a single batch, and at least 2000 pieces are ordered in the industry. Inconsistent with the early needs of customers, the early demand of a large number of startups is as low as a few hundred, and product changes are frequent. Coupled with the high cost of die-casting molds and small order quantities, traditional mold factories can't meet customer needs, and naturally many customers will be lost.

At the end of the verification period, the system was still infrequently changed in the early stage of small batch mass production, and the mold opening mode has the nature of testing. The risk of rushing into mass production molds is high, but it does not affect the speed of product release. The emergence of rapid molds coordinates this contradiction, rationally reduces the life of the mold according to the actual situation of the customer's products, thereby greatly reducing the cost, allowing customers to decide on mold development at an earlier stage, reducing the risk of product promotion and improving the overall speed of product promotion. The expansion potential of the incremental market is huge.

Guangdong large mold processing plant business positioning

Focus on the design and manufacture of fast and economical molds, the development and production of prototypes.

Relying on the Huangyan industrial cluster to rebuild the mold process, the mold design and manufacturing cost is 40% lower than that of the peers, and the manufacturing time is more than 50% faster than the peers.

Deep collaborative design and development, focusing on mold design and manufacturing in the high growth technology industry.

A free, open source mold cloud system that breaks through the mold manufacturing chain for collaborative manufacturing.

Based on the forecasting model of mold business data training, dynamically allocate resources and capacity.

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